|
|
Research on Intelligent Verification System of Pointer Pressure Meter Based on Machine Vision |
WU Kai-yu1,ZHU Hai-qing1,SHEN Xiao-dong1,SHEN Wei2,FANG Ming2 |
1. 江南大学机械工程学院, 江苏 无锡 214122
2. 嘉兴市计量检定测试院, 浙江 嘉兴 314001 |
|
|
Abstract In order to solve the problems of low efficiency of traditional calibration device of pointer pressure meter, data can not be kept and traced, an intelligent detection system of pointer pressure meter based on machine vision technology is designed. Firstly, the hardware architecture and software design of the system are introduced, and then the technical principle and solution of image analysis are expounded. At the same time, the intelligent control process of the system and the retrospective review method of verification data are put forward, and the technical scheme of simultaneous verification of 2~10 pieces of pressure meters with the same inspection point is realized. The experimental results show that the average speed of image analysis is 467ms per frame, and the verification efficiency can be increased by more than 2 times compared with manual verification. The relative error of the system reading is 0.08% and 0.2% respectively for the class 0.4 precision pressure meter and class 1.6 general pressure meter with a range of 2.5MPa range.
|
Received: 23 June 2021
Published: 14 November 2022
|
|
|
|
|
[1]李伟, 张长胜, 冯广, 等. 基于图像处理的指针式表盘自动读取系统设计[J]. 电子科技, 2018, 31(6):24-35.
Li W, Zhang C S, Feng G, et al. The Design of Automatic System Read Pointer Based on Image Processing[J]. Electronic Science and Technology, 2018, 31(6):24-35.
[2]徐鹏, 曾卫明, 石玉虎. 一种指针式油位计读数识别算法[J]. 计算机技术与发展, 2018, 28(9):189-193.
Xu P, Zeng W M, Shi Y H. A Reading Recognition Algorithm of Pointer Type Oil-level Meter[J]. Computer Technology and Development, 2018, 28(9):189-193.
[3]刘斌, 董正天, 胡春海, 等. 基于机器视觉的丝网印刷样板尺寸测量方法[J]. 计量学报, 2021, 42(2):150-156.
Liu B, Dong Z T, Hu C H, et al. Measurement Method of Screen Printing Template Size Based on Machine Vision[J]. Acta Metrologica Sinica, 2021, 42(2):150-156.
[4]邢雪亮, 甘文波, 蒋朝根. 基于机器视觉的航空铆钉尺寸检测技术[J]. 计量学报, 2020, 41(5):518-523.
Xing X L, Gan W B, Jiang C G. Technology of Size Detection of Air Rivets Based On Machine Vision[J]. Acta Metrologica Sinica, 2020, 41(5):518-523.
[5]程瑶, 赵雷, 成珊, 等. 基于机器视觉的车距检测系统设计[J]. 计量学报, 2020, 41(1):11-15.
Cheng Y, Zhao L, Cheng S, et al. Design of Vehicle Distance Detection System Based on Machine Vision[J]. Acta Metrologica Sinica, 2020, 41(1):11-15.
[6]洪涛, 程诚. 振动条件下的尼龙拉链厚度尺寸视觉在线测量算法[J]. 计量学报, 2021, 42(4):451-457.
Hong T, Cheng C. Visual On-line Measurement Algorithm for Thickness Dimension of Nylon Zipper under Vibration Condition[J]. Acta Metrologica Sinica, 2021, 42(4):451-457.
[7]何荣, 金涛. 镜片全自动测量系统的研究[J]. 计量学报, 2021, 42(3):301-307.
He R, Jin T. Research On Lens Automatic Detection System[J]. Acta Metrologica Sinica, 2021, 42(3):301-307.
[8]Zheng C, Wang S, Zhang Y, et al. A robust and automatic recognition system of analog instruments in power system by using computer vision[J]. Measurement,2016, 92:413-420.
[9]周登科, 杨颖, 朱杰, 等. 基于深度学习的指针式仪表倾斜校正方法[J]. 计算机辅助设计与图形学学报, 2020, 32(12):1976-1984.
Zhou D K, Yang Y, Zhu J, et al. Tilt Correction Method of Pointer Meter Based on Deep Learning[J]. Journal of Computer-Aided Design & Computer Graphics, 2020, 32(12):1976-1984.
[10]邢浩强, 杜志岐, 苏波. 变电站指针式仪表检测与识别方法[J]. 仪器仪表学报, 2017, 38(11):2813-2821.
Xing H Q, Du Z Q, Su B. Detection and recognition method for pointer-type meter in transformer substation[J]. Chinese Journal of Scientific Instrument, 2017, 38(11):2813-2821.
[11]许丽, 石伟, 方甜. 巡检机器人中的指针式仪表读数识别系统[J]. 仪器仪表学报, 2017, 38(7):1782-1790.
Xu L, Shi W, Fang T. Pointer meter reading recognition system used in patrol robot[J]. Chinese Journal of Scientific Instrument, 2017, 38(7):1782-1790.
[12]齐淑雯, 陈爱军, 刘磊. 基于ZS细化改进算法的仪表盘指针读数方法[J]. 中国计量大学学报, 2020, 31(1):44-49.
Qi X W, Chen A J, Liu L. Dashboard pointer reading method based on ZS refinement improved algorithm[J]. Journal of China Jiliang University, 2020, 31(1):44-49.
[13]吴杰, 吴怀宇, 陈洋. 基于轮廓拟合与径向分割的指针式仪表自动读数方法[J]. 高技术通讯, 2019, 29(9):905-913.
Wu J, Wu H Y, Chen Y. A recognition method of pointer instrument based on contour fitting and radial segmentation[J]. Chinese High Technology Letters, 2019, 29(9):905-913.
[14]Gong X Y, Su H, Xu D, et al. An overview of contour detection approaches[J]. International Journal of Automation and Computing, 2018, 15(6):656-672.
[15]李学聪. 基于机器视觉指针表检测的关键技术研究[D]. 广州:广东工业大学, 2014.
[16]Otsu N. A threshold selection method from gray-level histograms[J]. IEEE Transactions on Systems Man and Cybernetic, 1979, 9(1):62-66.
[17]徐发兵, 吴怀宇, 陈志环, 等. 基于深度学习的指针式仪表检测与识别研究[J]. 高技术通讯, 2019, 29(12):1206-1215.
Xu F B, Wu H Y, Chen Z H, et al. Research on pointer instrument detection and recognition based on deep learning[J]. Chinese High Technology Letters, 2019, 29 (12):1206-1215.
[18]韩绍超, 徐遵义, 尹中川, 等. 指针式仪表自动读数识别技术的研究现状与发展[J]. 计算机科学, 2018, 45(S1):54-57.
Han S C, Xu Z Y, Yin Z C, et al. Research Review and Development for Automatic Reading Recognition Technology of Pointer Instruments[J]. Computer Science, 2018, 45(S1):54-57. |
|
|
|