Abstract:Aiming at the vibration has a great influence on the measurement results during visual on-line measurement of nylon zippers thickness dimension, through analyzed of the zipper vibration mechanism, the motion equation of the transverse vibration model of zipper under vibration condition was established and its definite solution was obtained. Then combined with the principle of LK optical flow method, the global vibration information of zipper at a certain moment was obtained. On this basis, an visual on-line measurement algorithm for thickness dimension of nylon zipper under vibration condition was proposed. Firstly, the coordinates of the measured zipper edge point in the image to be compensated were extracted. Secondly, the coordinates of edge points were modified according to the motion compensation algorithm. Then the coordinates of edge points were fitted into parallel lines by least square method and the spacing of the parallel lines was calculated. Finally, the spacing was converted to the actual thickness dimension of the zipper according to the pixel equivalent. The experimental results show that the uncertainty of the measurement results of this algorithm is 0.00051mm, which is far better than the measurement results of the vision measurement method without motion compensation,which can effectively suppress the impact of zipper vibration on the measurement results.
[1]李世明. 拉链质量视觉检测关键技术研究[D]. 武汉: 华中科技大学, 2016.
[2]洪涛, 程诚, 侯文峰. 一种拉链尺寸图像采集装置及基于该装置的在线视觉检测系统: CN108180837A[P]. 2018-06-19.
[3]Yao J N, Xiao X M, Liu Y. Camera-based measurement for transverse vibrations of moving catenaries in mine hoists using digital image processing techniques[J]. Measurement Science and Technology, 2016, 27(3): 035003.
[4]邱志成, 肖骏. 线结构光视觉系统标定新法及其振动测控应用[J]. 光学精密工程, 2019, 27(1): 230-240.
Qiu Z C, Xiao J. New calibration method of line structured light vision system and application for vibration measurement and control[J]. Optics and Precision Engineering, 2019, 27(1): 230-240.
[5]Chao W, Li Y F, Ma Z J, et al. Distortion rectifying for dynamically measuring rail profile based on self-calibration of multiline structured light[J]. IEEE Transactions on Instrumentation and Measurement, 2018, 67(3): 678-689.
[6]马银行, 蒋汉阳, 戴美玲, 等. 基于电子散斑干涉与数字剪切散斑干涉法的悬臂薄板振动分析[J]. 光学学报, 2019, 39(4): 56-64.
Ma Y H, Jiang H Y, Dai M L, et al. Cantilevered plate vibration analysis based on electronic speckle pattern interferometry and digital shearing speckle pattern interferometry[J]. Acta Optica Sinica, 2019, 39 (4): 56-64.
[7]Ma Y H, Nan T, Dai M L, et al. Investigation on vibration response of aluminum foam beams using speckle interferometry [J]. Experimental Techniques, 2018, 42(1): 69-77.
[8]Feng D, Scarangello T, Feng M Q, et al. Cable tension force estimate using novel noncontact vision-based sensor[J]. Measurement, 2017, 99: 44-52.
[9]尹爱军, 张泉, 戴宗贤, 等. 离面振动光流分析方法研究[J]. 振动与冲击, 2016, 35(10): 18-23.
Yin A J, Zhang Q, Dai Z X, et al. Research on analysis of out-of-planevibration using optical flow[J]. Journal of Vibration and Shock, 2016, 35(10): 18-23.
[10]Lin H, Zhou C L, Shi J, et al. Transverse vibration of axially accelerating moving fabric: experiment and analysis[J]. Applied Mechanics and Materials, 2012, 226(1): 150-153.
[11]韩社教, 何家奇. 弦振动定解问题级数解的截断误差分析[J]. 大学物理, 2019, 38(1): 10-14.
Han S J, He J Q. Analysis of the truncation error of series solutions for vibrating string problem [J]. College Physics, 2019, 38(1): 10-14.
[12]肖军, 朱世鹏, 黄杭, 等. 基于光流法的运动目标检测与跟踪算法[J]. 东北大学学报(自然科学版), 2016, 37(6): 770-774.
Xiao J, Zhu S P, Huang H, et al. Object detecting and tracking algorithm based on optical flow[J]. Journal of Northeastern University Natural Science, 2016, 37(6): 770-774.
[13]马丹丹, 王鹏程, 刘基宏. 基于机器视觉的条码尺精确测量技术在落纱小车中的应用[J]. 计量学报, 2019, 40(3): 409-415.
Ma D D, Wang P C, Liu J H. Application of Accurate Measurement Technology of Barcode Scale in Doffing Vehicle Based on Machine Vision [J]. Acta Metrologica Sinica, 2019, 40(3): 409-415.
[14]周文果, 熊邦书, 莫燕, 等. 钢轨焊缝错边的视觉检测方法[J]. 半导体光电, 2018, 39(2): 264-267.
Zhou W G, Xiong B S, Mo Y, et al. Visual inspection method for misalignment of rail welding[J]. Semiconductor Optoelectronics, 2018, 39(2): 264-267.
[15]王学滨, 侯文腾, 董伟, 等. 基于局部位移场最小二乘拟合数字图像相关方法的剪切带应变测量[J]. 计量学报, 2019, 40(4): 655-661.
Wang X B, Hou W T, Dong W, et al. Strain Measurements of Shear Bands Based on Least-square Fitting of Local Displacements Based on the Digital Image Correlation Method [J]. Acta Metrologica Sinica, 2019, 40(4): 655-661.
[16]陈家焱, 景利孟, 周娟, 等. 漆包线线径在线自动检测方法研究[J]. 计量学报, 2020, 41(2): 139-146.
Chen J Y, Jing L M, Zhou J, et al. Research on On-line Automatic Measurement Method of Enameled Wire Diameter [J]. Acta Metrologica Sinica, 2020, 41(2): 139-146.